Flight Cases

Astroboard_LED-Screen-CaseHere at 5 Star we pride ourselves on producing flight cases of the highest standard. We are a leading manufacturer with over 30 years of experience producing excellent quality flight cases for a staggering variety of uses and industries. No order is too large or small, too complex or simple.

All our staff take pride in what they do and through continued investment in machinery, training, I.T. systems and software, equipment and property facilities 5 Star has grown into Europe’s leading manufacturer. Our production facilities are well equipped to cope with tight deadlines.

We’re located in the heart of the Fens in Cambridgeshire and our site occupies more than 30,000 sq.ft., which is well equipped with modern production and administrative facilities.

Why choose 5 Star?
    • Wide choice of exterior finishesBanana-Split2
    • Capacity for large scale projects
    • Computer cutting for accuracy, repeatability & speed…
    • Combined with traditional assembly methods
    • Large stocks of materials and hardware for fast turn-around
    • Highest quality materials, assembled with care
    •  Highly skilled, dedicated workforce
    • Custom interior options
    • 5 Star-developed, Production Scheduling software system
    • Your custom projects are our speciality


High quality materials

High quality materials are used throughout construction of all 5 Star cases and products. The majority of cases are constructed using birch plywood from renewable sources. Exterior covering is by means of a wide variety of materials including coloured high pressure laminates (HPL), aluminium stucco panels and extruded vinyl sheets, all of which are bonded in-house using water based adhesives and a heated press system.

Take a look at the different Styles and Specifications available, by using our guides and help sheets…




Glued and pinned is the preferred method of carcass construction, although alternatives are also employed including special aluminium extrusions that ‘lock’ the carcass together. High grade aluminium profiles are groove riveted to all external faces, along with hybrid valences fitted between mating sections, giving a dust proof seal.

Contact our sales and design team for a no-obligation quote or even just for a chat about your next case requirement.